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Production Planning in Discrete Manufacturing with GANTTPLAN APS

Detailed scheduling and production planning in discrete manufacturing – complex, dynamic, crucial

In discrete manufacturing – such as plastics processing, automotive supply, aerospace, or electronics – production planning is a critical challenge. A wide variety of product configurations, frequent setup changes, limited resources, and volatile order volumes demand precise and dynamic scheduling.


advanced Planning & Scheduling

Typical planning & scheduling challenges in discrete manufacturing:

The GANTTPLAN APS Philosophy

Automated scheduling & multi-resource planning for discrete manufacturing

With GANTTPLAN APS, you plan your discrete manufacturing operations based on actual available resources and capacities, using individually defined planning parameters and target criteria. Both scheduling and cost factors are considered, and results are visualized transparently in a graphical control center. The interactive planning tool allows for fully automated or manual rescheduling at any time.

GANTtplan aps

Tailored planning & scheduling features for discrete manufacturing

GANTTPLAN APS offers a wide range of functions specially tailored to the requirements of discrete manufacturing:

Automated and manual detailed scheduling

Assign orders to machines and workstations optimally -automatically or with manual adjustments.

Constraint-based planning

Incorporate all relevant restrictions such as shift models, machine availability, and personnel qualifications for realistic and executable production plans.

Personnel cost optimization

Schedule staff based on qualifications and availability to ensure cost-effective resource utilization.

Manufacturing cost optimization

Prioritize cost-efficient machines while maintaining delivery reliability.

Throughput time optimization

Minimize idle times and select faster machines to shorten processing durations.

Material Requirements Planning (MRP)

Ensuring material availability while simultaneously reducing inventory levels.

Capital commitment optimization

Minimize unnecessary inventory and idle time through intelligent scheduling and demand-driven order release.

Creation of order networks

Account for complex interdependencies between production orders to enable realistic and synchronized planning & scheduling.

Setup time optimization

Reduce setup times by smartly grouping orders and optimizing production sequences..


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Effortless Detailed Planning & Scheduling: Discover the benefits, features, and extension levels of our intelligent GANTTPLAN APS system and how you can also benefit from our exceptional services.

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Best Practice

GANTTPLAN APS in discrete manufacturing

Why manufacturers trust GANTTPLAN APS:

  • “Our previous system quickly reached its limits due to the large number and complexity of orders. The manual planning processes led to significant delays and made reliable production planning more difficult. What used to take us two days to plan now takes us just two hours.”

    Benedikt Früh
    Head of Production, vhf tools GmbH

  • “With the DUALIS software, we can simulate capacity expansions and plan for the medium and long term. The APS provides transparent planning of the entire value chain, reducing administrative workload and production costs through more efficient processes.”

    Jörg Schönheit
    Head of IT Manufacturing Solutions, WAGO GmbH & Co. KG

  • Tobias Tönnies von Lübbering gratuliert DUALIS zum Jubiläum

    “With the combination of the ERP system, GANTTPLAN and shop floor control, we were able to optimize the production sequence and machine utilization, so that on-time delivery has improved significantly. The planning and synchronization time has been significantly reduced. Thanks to regular updates from GANTTPLAN, we are constantly reducing the planning and synchronization time, thereby increasing performance.”

    Tobias Tönnies
    Managing Director, Johannes Lübbering GmbH

  • "A new colleague joined us during the tool's introductory phase, and we threw her in at the deep end, so to speak. Despite having virtually no experience in planning, she was able to manage the planning tasks optimally from the start with the help of GANTTPLAN."

    Günter Fuchsberger
    Production Manager, Starlim Spritzguss GmbH

  • “In a comprehensive Proof of Concept, we mapped out 23 use cases, incorporating them into a prototype planning model with GANTTPLAN. This covered around 230 requirement points, all of which were reliably demonstrated within the standard functionality of APS GANTTPLAN Expert. With a coverage rate exceeding 80 percent, we decided to integrate this solution into our existing IT infrastructure.”

    Christian Dewald
    Vice President Corporate Supply Chain Management, WAGO GmbH & Co. KG

  • “By integrating employee scheduling, we can now respond more quickly and flexibly to staffing changes. This enables us to provide realistic estimates of labor hours, leading to much more accurate planning & scheduling and, consequently, more precise delivery dates.”

    Adele Brandeis
    Data Analyst, asma gmbh

  • “The new system operates very quickly. When needed, we can create a new plan within half an hour. This agility keeps us ahead of the curve, allowing us to effortlessly react to unexpected issues in production."

    Jürgen Class
    Head of Production Control , EPflex Feinwerktechnik GmbH

  • "DUALIS provided excellent guidance throughout the proof of concept, which was crucial for ensuring a fast and seamless implementation with the right interface. The PoC allowed us to complete a significant portion of the project work in advance. It helped us uncover weaknesses, assess potential risks, and estimate costs. The test also confirmed that all our requirements could be met with GANTTPLAN."

    Michael Menzl
    CEO, HakaGerodur AG

  • “We use GANTTPLAN across all manufacturing areas, allowing us to respond much faster to unexpected events in production and changing demand situations. The scenario mode, which enables simulations with altered conditions, is particularly helpful in optimizing our planning and scheduling.”

    Lukas Gabl
    Project Manager Logistics, Hilti AG, Thueringen branch in Austria

  • Martin Meindlhuemer von starlim über GANTTPLAN von DUALIS

    “Within seconds, GANTTPLAN provides us with an optimal and feasible production plan. This allows our employees to focus on specialized tasks that cannot be handled by machines or software. The greatest advantage of using a production scheduling software is the prevention of resource overbooking.”

    Martin Meindlhuemer
    Production Planning and Control Manager, Starlim Spritzguss GmbH

aps use cases

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