Software-controlled assembly planning in plant, steel, and mechanical engineering

Space, resources, and time in harmony – powered by digital assembly planning

When assembling complex components, spatial constraints are often the hidden bottleneck: limited load capacities, restricted construction heights, missing utility connections, or blocked assembly bays can lead to delays, inefficient resource usage, and high capital tie-up. These challenges make smooth planning and execution particularly difficult in mechanical engineering, plant construction, and steel fabrication. With its integrated solution combining GANTTPLAN APS and AREAPLAN, DUALIS introduces a new dimension in digital assembly planning – visual, data-driven, and end-to-end.

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Blick in die Fertigung im Bereich Stahlbau der SCHACHTBAU NORDHAUSEN GmbH

Assembly planning Software

Digital assembly planning: Ideal for complex assembly processes

The combined solution of GANTTPLAN APS and AREAPLAN is especially suited for companies that:

Assemble large, evolving components (e.g., machines, plants, bridge sections).

Experience long throughput times and high capital tie-up due to occupied assembly areas.

Follow the construction site principle, where assemblies remain in fixed bays for extended periods.

Need to factor in spatial constraints such as crane load capacities, ceiling heights, or restricted zones.

Manage high product variability or single/small-batch production with changing requirements.

Handle dynamic assembly processes – due to customer modifications, delivery delays, or last-minute reprioritizations.

THE PERFECT SYMBIOSIS

How integrated assembly planning works with GANTTPLAN and AREAPLAN

Production planning + space planning = assembly planning

Integrated-Assembly-Planning-GANTTPLAN-AREAPLAN

Digital assembly planning combines the robust detailed scheduling of GANTTPLAN APS with the visual space management of AREAPLAN. Production orders are scheduled not only in terms of time and resources but also spatially—taking all relevant constraints into account.

The result: A consistent, realistic planning process that accounts for all bottlenecks—laying the foundation for smooth assembly operations.

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Werkhalle im Bereich Stahlbau der SCHACHTBAU NORDHAUSEN GmbH

SUCCESS STORY Schachtbau Nordhausen

Keeping space constraints under control: How to succeed in production planning for steel bridge construction

By combining GANTTPLAN APS and AREAPLAN, DUALIS enables integrated multi-resource planning – including space capacities. Schachtbau Nordhausen already demonstrates how to efficiently unite production and space planning, mastering complex manufacturing processes with this unique solution – despite limited resources and space.

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Assembly planning Software

Your benefits of software-supported assembly planning

Holistic assembly planning

Seamless integration of production and space planning in one system
Consideration of all key resources: machines, personnel, tools, and space
Realistic scheduling by factoring in all bottlenecks – from capacity limits to spatial constraints

Increased efficiency

Early and precise space allocation helps avoid conflicts
Reduced downtime, waiting periods, and rescheduling efforts
Optimized throughput and improved deadline adherence through intelligent planning

Transparency & control

3D visualization of the assembly hall and components for maximum clarity
Simulation of alternative scenarios to support decision-making and reduce risk
Full visibility into assembly progress – traceable and visually accessible at any time

Flexibility & scalability

Adaptable to individual hall layouts, load capacities, ceiling heights, and other constraints
Expandable with ERP, CAD, BDE, and personnel data for deeper planning insights
Scalable for single units, small lots, and large-scale projects in plant, steel, and mechanical engineering